Designfax weekly eMagazine

Subscribe Today!

Archives

View Archives

Partners

Manufacturing Center
Product Spotlight

Modern Applications News
Metalworking Ideas For
Today's Job Shops

Tooling and Production
Strategies for large
metalworking plants

hyperMILL 2024 CAD/CAM software suite

OPEN MIND Technologies has introduced its latest hyperMILL 2024 CAD/CAM software suite, which includes a range of powerful enhancements to its core toolpath capabilities, as well as new functionality for increased NC programming efficiency in applications ranging from 2.5D machining to 5-axis milling. New and enhanced capabilities include: Optimized Deep Hole Drilling, a new algorithm for 3- and 5-axis Rest Machining, an enhanced path layout for the 3D Plane Machining cycle, better error detection, and much more.
Learn more.

One-part epoxy changes from red to clear under UV

Master Bond UV15RCL is a low-viscosity, cationic-type UV-curing system with a special color-changing feature. The red material changes to clear once exposed to UV light, indicating that there is UV light access across the adhesive material. Although this change in color from red to clear does not indicate a full cure, it does confirm that the UV light has reached the polymer. This epoxy is an excellent electrical insulator. UV15RCL adheres well to metals, glass, ceramics, and many plastics, including acrylics and polycarbonates.
Learn more.

SPIROL Press-N-Lok™ Pin for plastic housings

The Press-N-Lok™ Pin was designed to permanently retain two plastic components to each other. As the pin is inserted, the plastic backfills into the area around the two opposing barbs, resulting in maximum retention. Assembly time is quicker, and it requires lower assembly equipment costs compared to screws and adhesives -- just Press-N-Lok™!
Learn more about the new Press-N-Lok™ Pin.

Why hybrid bearings are becoming the new industry standard

A combination of steel outer and inner rings with ceramic balls or rollers is giving hybrid bearings unique properties, making them suitable for use in a wide range of modern applications. SKF hybrid bearings make use of silicon nitride (twice as hard as bearing steel) rolling elements and are available as ball bearings, cylindrical roller bearings, and in custom designs. From electric erosion prevention to friction reduction and extended maintenance intervals, learn all about next-gen hybrid bearings.
Read the SKF technical article.

3M and Ansys train engineers on simulating adhesives

Ansys and 3M have created an advanced simulation training program enabling engineers to enhance the design and sustainability of their products when using tapes and adhesives as part of the design. Simulation enables engineers to validate engineering decisions when analyzing advanced polymeric materials -- especially when bonding components made of different materials. Understand the behavior of adhesives under real-world conditions for accurate modeling and design.
Read this informative Ansys blog.

New FATH T-slotted rail components in black from AutomationDirect

Automation-Direct has added a wide assortment of black-colored FATH T-slotted hardware components to match their SureFrame black anodized T-slotted rails, including: cube connectors (2D and 3D) and angle connectors, joining plates of many types, brackets, and pivot joints. Also included are foot consoles, linear bearings in silver and black, cam lever brakes, and L-handle brakes. FATH T-slotted hardware components are easy to install, allow for numerous T-slotted structure configurations, and have a 1-year warranty against defects.
Learn more.

Weird stuff: Moon dust simulant for 3D printing

Crafted from a lunar regolith simulant, Basalt Moon Dust Filamet™ (not a typo) available from The Virtual Foundry closely mirrors the makeup of lunar regolith found in mare regions of the Moon. It enables users with standard fused filament fabrication (FFF) 3D printers to print with unparalleled realism. Try out your ideas before you go for that big space contract, or help your kid get an A on that special science project.
Learn more.

Break the mold with custom injection molding by Rogan

With 90 years of industry experience, Rogan Corporation possesses the expertise to deliver custom injection molding solutions that set businesses apart. As a low-cost, high-volume solution, injection molding is the most widely used plastics manufacturing process. Rogan processes include single-shot, two-shot, overmolding, and assembly. Elevate your parts with secondary operations: drilling and tapping, hot stamping, special finishes, punch press, gluing, painting, and more.
Learn more.

World's first current-carrying fastening technology

PEM^® eConnect™ current-carrying pins from Penn-Engineering provide superior electrical connections in applications that demand high performance from internal components, such as automotive electronics. This first-to-market tech provides repeatable, consistent electrical joints and superior installation unmatched by traditional fastening methods. Features include quick and secure automated installation, no hot spots or poor conductivity, and captivation options that include self-clinching and broaching styles.
Learn more about eConnect pins.

New interactive digital catalog from EXAIR

EXAIR's latest catalog offers readers an incredible source of innovative solutions for common industrial problems like conveying, cooling, cleaning, blowoff, drying, coating, and static buildup. This fully digital and interactive version of Catalog 35 is designed for easy browsing and added accessibility. Customers can view, download, print, and save either the full catalog or specific pages and sections. EXAIR products are designed to conserve compressed air and increase personnel safety in the process. Loaded with useful information.
Check out EXAIR's online catalog.

5 cost-saving design tips for CNC machining

Make sure your parts meet expectations the first time around. Xometry's director of application engineering, Greg Paulsen, presents five expert tips for cutting costs when designing custom CNC machined parts. This video covers corners and radii, designing for deep pockets, thread depths, thin walls, and more. Always excellent info from Paulsen at Xometry.
View the video.

What can you secure with a retaining ring? 20 examples

From the watch dial on your wrist to a wind turbine, no application is too small or too big for a Smalley retaining ring to secure. Light to heavy-duty loads? Carbon steel to exotic materials? No problem. See how retaining rings are used in slip clutches, bike locks, hip replacements, and even the Louvre Pyramid.
See the Smalley design applications.

Load fasteners with integrated RFID

A crane, rope, or chain may be required when something needs lifting -- plus anchoring points on the load. JW Winco offers a wide range of solutions to fasten the load securely, including: lifting eye bolts and rings (with or without rotation), eye rings with ball bearings, threaded lifting pins, shackles, lifting points for welding, and more. Some, such as the GN 581 Safety Swivel Lifting Eye Bolts, even have integrated RFID tags to clearly identify specific lifting points during wear and safety inspections and manage them digitally and without system interruption.
Learn more.

Couplings solve misalignments more precisely with targeted center designs

ALS Couplings from Miki Pulley feature a simplistic, three-piece construction and are available in three different types for more precisely handling parallel, angular, or axial misalignment applications. The key feature of this coupling design is its center element. Each of the three models has a center member that has a unique and durable material and shape. Also called a "spider," the center is designed to address and resolve the type of misalignment targeted. Ideal for unidirectional continuous movement or rapid bidirectional motion.
Learn more.

What is 3D-MID? Molded parts with integrated electronics from HARTING

3D-MID (three-dimensional mechatronic integrated devices) technology combines electronic and mechanical functionalities into a single, 3D component. It replaces the traditional printed circuit board and opens up many new opportunities. It takes injection-molded parts and uses laser-direct structuring to etch areas of conductor structures, which are filled with a copper plating process to create very precise electronic circuits. HARTING, the technology's developer, says it's "Like a PCB, but 3D." Tons of possibilities.
View the video.

What's twistronics? Twisting 2D materials unleashes their superpowers

Researchers have developed a completely new method for twisting atomically thin materials, paving the way for applications of "twistronics" based on tunable 2D materials

Two-dimensional (2D) materials, which consist of a single layer of atoms, have attracted a lot of attention since the isolation of graphene in 2004. They have unique electrical, optical, and mechanical properties, like high conductivity, flexibility, and strength, which makes them promising materials for such things as lasers, photovoltaics, sensors, and medical applications.

When a sheet of 2D material is placed over another and slightly rotated, the twist can radically change the bilayer material's properties and lead to exotic physical behaviors, such as high-temperature superconductivity (exciting for electrical engineering), nonlinear optics (exciting for lasers and data transmission), and structural super lubricity (a newly discovered mechanical property that researchers are only beginning to understand). The study of these properties has given birth to a new field of research called twistronics, so-called because it's a combination of twist and electronics.

The twist angle between the layers governs the crystal symmetry and can lead to a variety of interesting physical behaviors, such as unconventional superconductivity, tunnelling conductance, nonlinear optics, and structural super lubricity. [Credit: Luojun Du et al., Aalto University]

 

 

 

 

Researchers at Aalto University in Finland, in a collaboration with international colleagues, have now developed a new method for making these twisted layers on scales that are large enough to be useful, for the first time. Their new method for transferring single-atom layers of molybdenum disulfide (MoS2) allows researchers to precisely control the twist angle between layers with up to a square centimeter in area, making it record breaking in terms of size. Controlling the interlayer twist angle on a large scale is crucial for the future practical applications of twistronics.

"Our demonstrated twist method allows us to tune the properties of stacked multilayer MoS2 structures on larger scales than ever before. The transfer method can also apply to other two-dimensional layered materials," says Dr. Luojun Du from Aalto University, one of the lead authors of the work.

A significant advancement for a brand-new field of research
Since twistronics research was introduced only in 2018, basic research is still needed to understand the properties of twisted materials better before they find their ways to practical applications. The Wolf Prize in Physics, one of the most prestigious scientific awards, was awarded to Profs. Rafi Bistritzer, Pablo Jarillo-Herrero, and Allan H. MacDonald this year for their groundbreaking work on twistronics, which indicates the game-changing potential of the emerging field.

Previous research has demonstrated that it is possible to fabricate the required twist angle by transfer method or atomic force microscope tip manipulation techniques in small scales. The sample size has usually been in the order of 10 microns, less than the size of a human hair. Larger few-layer films have also been fabricated, but their interlayer twist angle is random. Now the researchers can grow large films using an epitaxial growth method and water-assisted transfer method.

"Since no polymer is needed during the transfer process, the interfaces of our sample are relatively clean. With the control of twist angle and ultra-clean interfaces, we could tune the physical properties, including low-frequency interlayer modes, band structure, and optical and electrical properties," Du says.

"The work is of great significance in guiding the future applications of twistronics based on 2D materials," says Professor Zhipei Sun from Aalto University.

The results were published in Nature Communications in an article titled, "Precise control the interlayer twist angle of large scale MoS2 homostructures."

Source: Aalto University

Published May 2020

Rate this article